Our Closed-Die Forging Capabilities

Manufacturing Capabilities

We don’t forge 500 lb shafts. We forge the 50 lb valves, brackets, linkages, etc., that are critical to keeping your systems running – the smaller details. US Drop Forge is built for the “in-between”—where parts are too complex for casting but too small for heavy forge shops.

US Drop Forge’s core production method is closed-die forgings. We offer a variety of methods and materials to ensure your company receives the products it needs at the highest possible quality and competitive prices.

Whether your forgings demand drop hammer or press, your outcome will be the same. High-quality forgings, routed through the most cost-effective process for your parts. No matter how demanding your specifications or requirements, we look forward to meeting them.

  • Drop hammer forging: This process is carried out on a series of die impressions using repeated blows to control the size and detail of the finished forging. The method supports larger forgings and difficult-to-forge alloy materials thanks to the hammer’s ability to deliver multiple controlled blows.
  • Press forging: This approach is carried out on a press with a succession of die impressions. Unlike drop hammer forging, there is just one blow with a controlled amount of force to control the size and detail of the finished forging.

Material Grades

We offer a range of alloys approved for even the most heavily regulated and precision-driven industries. From our U.S. facility in Woolwich Township, New Jersey, we personally oversee the quality of our forgings.

We proudly hold ISO 9001 Certification as well as Pressure Equipment Directive (PED) Certification. Our materials carry ASTM, ASME, ISO, SAE, MIL, TUV, and IBR certifications, among others.

Our forging capabilities, along with their maximum weight capacities, include:

  • Carbon steels, 100 lbs.
  • Alloy steels, 75 lbs.
  • Stainless steels, 50 lbs.
  • Aluminum alloys, 35 lbs.
  • Copper alloys, 75 lbs.
  • Titanium alloys, 60 lbs.
  • High-temperature alloys, 25 lbs.

Special Order Handling

US Drop Forge stands ready to produce your custom and emergency forging needs, with fast turnaround times on quotes, priority scheduling for urgent jobs, and dedicated support services available if you need a prototype or a one-off forging.

We can meet your exact specifications with services including:

  • Electropolishing.
  • Cleaning.
  • Custom labeling.
  • Order tagging.
  • Special marking.

Explore More

You need a forging partner you can trust for your demanding applications, so we encourage you to learn more about US Drop Forge. Our quality commitment, certifications, and industry experience demonstrate what we can do for your project.

Let’s discuss your next small-to-medium-sized, high-integrity, precision forging. Request a quote today.